Next-generation industrial compressed air technology
Compressed air treatment and supply for demanding applications
Industrial compressed air technology is crucial for stable and cost-effective production processes. AERZEN compressors ensure a reliable, efficient and sustainable supply of compressed air and offer you new, cost-effective opportunities for the delivery and compression of air and special gases. These innovative units are available in oil-free or oil-injected versions and are used wherever working air, instrument air, workshop air, process air or control air for pneumatic control systems is required. With advanced compressed air systems from AERZEN, you can boost your productivity, reduce your operating costs and secure competitive advantages. Discover our high-performance compressed air systems now, as well as our extensive range of compressed air treatment accessories – perfectly tailored to your application.
Industrial compressed air technology from AERZEN – the benefits at a glance:
For which industrial applications is compressed air technology suitable?
Compressed air is indispensable in many industrial applications and supports a wide range of production, handling and control operations in both automated and manual processes. Typical areas of application include the manufacturing industry, the chemical and petrochemical sectors, the food and drink industry, the pharmaceutical and medical technology sectors, and energy and process engineering. We design our compressed air solutions in accordance with the respective industry requirements and applicable standards.
Typical applications for industrial compressed air:
- Powering machinery and pneumatic tools
- Controlling machinery and automated systems
- Conveying bulk goods and materials
- Process air for drying, cooling, ventilation and testing applications
- Cleaning components and equipment
- Mixing and homogenising
Which compressed air solution is best suited to which application?
The most suitable compressed air solution depends on the specific application. Continuous processes with consistent load profiles place different demands on system design than fluctuating or complex operating conditions, which require higher standards of purity, efficiency and operational reliability. We develop compressed air systems tailored to the specific industrial application.
Key selection criteria for industrial compressed air:
- Pressure range
- Air flow rate
- Load profile
- Compressed air quality
- Operating conditions
- Energy efficiency
- Life-cycle costs
- Maintenance requirements
When is oil-free compressed air required?
Oil-free compressed air is required when even trace amounts of oil can compromise the quality of processes, products or downstream systems. This applies in particular where there is direct contact with the product, in sensitive manufacturing processes or where strict regulatory requirements apply. Key areas of application include the food and drink industry, the pharmaceutical and medical technology sectors, and electronics and semiconductor manufacturing.
When are oil-injected solutions appropriate?
Oil-injected compressed air solutions are appropriate where there are no stringent requirements regarding compressed air purity and cost-effectiveness is the primary consideration. Typical applications include pneumatic tools and drives, the control and regulation of machinery, and the conveyance and transport of bulk materials and liquids. Depending on the process, the oil content can also be utilised for functional purposes, such as lubrication or sealing in certain industrial applications.
Compressed air treatment: air conditioning is key
Optimal compressed air quality in every process
Compressed air treatment is a key component of any industrial compressed air system. It comprises technical components that remove moisture, oil, aerosols, dust and particles from the generated compressed air and bring it up to the required quality. The aim is to condition the air so that it meets the requirements of the respective application and reliably protects plant and processes.
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Compressed Air
Product overview
Accessories
Control technology
The right compressed air technology for your application
Solutions for industrial compressed air supply
AERZEN offers a wide range of products for industrial compressed air supply. These include oil-injected, water-injected and oil-free screw compressors in single-stage and multi-stage designs, as well as screw compressor stages for integration into bespoke system solutions. The individual series are designed for different industrial requirements and cover a variety of applications.
Water-injected single-stage Screw compressor Series SW
- Type of technology
- Screw Compressors
- Differential pressure (Δp)
- 4,000 to 13,000 mbar
- Volume flow
- 144 to 1,170 m3/h
- Medium
- Air, Neutral Gases
Oil-injected single-stage Screw Compressor
Series SI
- Type of technology
- Screw Compressors
- Differential pressure (Δp)
- 5,500 to 13,000 mbar
- Volume flow
- 25 to 1,662 m3/h
- Medium
- Air, Neutral Gases
Oil-free double-stage Screw Compressor
Series DS
- Type of technology
- Screw Compressors
- Differential pressure (Δp)
- 4,000 to 10,500 mbar
- Volume flow
- 259 to 3,636 m3/h
- Medium
- Air, Neutral Gases
Oil-free Multi-stage Screw Compressor
Series 2C
- Type of technology
- Screw Compressors
- Differential pressure (Δp)
- 0 to 11,500 mbar
- Volume flow
- 166 to 9,300 m3/h
- Medium
- Air, Neutral Gases, Special Gases, Inert Gases
Oil-flooded Screw Compressor Stage
Series VMX
- Type of technology
- Screw Compressors
- Differential pressure (Δp)
- -500 to 13,000 mbar
- Volume flow
- 70 to 3,180 m3/h
- Medium
- Air, Neutral Gases
The compact and therefore space-saving compressor packages are state of the art and support you on your way to greater efficiency and process reliability. They are characterised by an innovative design and score points with outstanding performance, unrestricted reliability, low maintenance and maximum energy efficiency. This leads to reduced life cycle costs and considerable cost savings. Energy savings of more than 10 per cent are possible.
Would you like to make your compressed air processes more cost-effective, sustainable and efficient? Discover the next generation of compressed air technology - developed for the highest demands! Our compressors belong to the premier class and take your compressed air generation to a new level. They are energy-saving champions, high performers, endurance runners, all-rounders and space savers - all in one solution. Don't settle for less. No matter what sector or application: We have the right answer to your individual requirements. Benefit from over 160 years’ experience in industrial compressed air technology, a unique range of products and services, and first-class after-sales support!
Excellent performance needs an experienced, competent partner who understands your processes and requirements. AERZEN brings together the best: over 160 years of compressed air experience, unrivalled engineering expertise, an enormously wide product range of up to 13 bar, unique application know-how and consistent customer orientation. Because perfection lies in the detail.
AERZEN air compressors stand for the highest level of engineering, unrivalled innovative strength, uncompromising quality and technological sophistication. They have been developed to increase your productivity while reducing your operating costs. The packages combine maximal performance, energy efficiency and reliability and are ready for the most demanding applications.
Your requirements are our standard. We therefore offer you an extensive product portfolio as well as a wide range of options and accessories. Do you need an efficient compressed air solution? We have the optimum solution. For every sector, for every process, for every environment.
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Frequently asked questions about compressed air technology
Compressed air is ambient air that has been compressed to a higher pressure using a compressor. Compressed air plays an important role as a versatile working medium—for example, as an energy source, a control medium, process air, a conveyor medium, or for cleaning, cooling, and drying. The compressed air areas differ depending on the application and application requirements.
Compressed air technology encompasses all technical systems and processes for the generation, treatment, storage, and use of compressed air. It is a central component in automation and industrial production.
Oil-free compressed air is used wherever maximum purity is required—for example, in the food industry, the pharmaceutical sector, medical technology, and electronics manufacturing. It prevents contamination and protects sensitive processes.
Compressed air is used for numerous applications: to drive tools, control machines, transport materials, generate process air, for cleaning, ventilation, cooling, drying, and extraction, and as an energy source.
Compressed air technology is used in almost all branches of industry, including industrial manufacturing, the automotive industry, construction, the food and beverage industry, medical technology, the chemical industry, textile production, mechanical engineering, the electronics and semiconductor industry, and energy and environmental technology.
Industrial compressed air is a sub-area of compressed air technology and encompasses the targeted use of compressed air in production and manufacturing processes. It is an essential component of automated processes and is provided by special compressed air systems and controlled according to demand.
Compressed air is a generic term for compressed air of any quality for a wide range of applications. Process air refers to compressed air that is directly integrated into technical processes. Typical applications include the aeration of sewage treatment tanks, the pneumatic conveying of materials, and drying and cooling processes. Since process air comes into direct contact with the product or process, the purity and quality requirements are very high. Professional compressed air treatment ensures perfect compressed air quality.
A compressed air supply refers to the generation, storage and delivery of compressed air for industrial applications. It comprises compressors, control and regulation technology, compressed air storage tanks, and the distribution system right up to the point of use. The aim is to provide the required volume of compressed air at a stable pressure and with high availability.
Compressors work with ambient air. This contains various types of contaminants that can have a negative impact on processes. A correctly dimensioned compressed air treatment system ensures optimum compressed air quality and thus forms the basis for high process reliability, productivity and cost-effectiveness.
