Skrutkové kompresory

Všestranní géniovia.

Bezkonkurenčná univerzálnosť. Tieto dve slová popisujú v skratke presne to, čo robí AERZEN skrutkové kompresory tak mimoriadne: Najväčšia škála modelov, najvyšší počet možných modifikácií a najširší sortiment príslušenstva. Ale tieto stupne a balené jednotky majú oveľa viac, v neposlednom rade sa v nich snúbi aj vývoj a schopnosti lídra na svetovom trhu, ktorý neustále pracuje na inováciách a optimalizácii svojich úspešných kompresorov už od roku 1943.

Uvoľnenie potenciálu.

Po celé desaťročia, popredné baliarne a priemyselný používatelia trvali na používaní kompresorových stupňov a balených jednotiek AERZEN. Prečo? Pretože s ich výnimočnou všestrannosťou sú tieto stroje ideálnym riešením pre každú aplikáciu. Pôvodne navrhnuté pre stláčanie vzduchu, dusíka a neutrálnych plynov títo všestranní géniovia tiež rozvíjajú svoje silné stránky aj pri použití komprimovania špeciálnych plynov, v podtlakovej prevádzke a v aplikáciách s predkomprimovaným plynom. S priamym alebo remeňovým pohonom, suchá kompresia klasifikovaná ako bezolejová, triedy 0, alebo so vstrekom oleja, s alebo bez prisávania. Povedzme to takto: AERZEN má ten správny kompresor pre každú aplikáciu.

Skrutkové kompresory sú chtiac nechtiac stroje s rotačnými piestami. Pracujú na objemovom princípe s vnútornou kompresiou a sú to tzv. kompulzívne dopravníky. To platí pre všetky skrutkové kompresory. Avšak to, čo robí skrutkové kompresory AERZEN výnimočnými je to, že sme ich urobili spoľahlivými, ľahko udržiavateľnými, užívateľsky prívetivými, flexibilnými a s vysokou energetickou účinnosťou. Výsledkom je rad unikátnych konštrukčných prvkov. Vezmite si napríklad koeficienty účinnosti, ako je AERZEN 3 + 4 VML profil, alebo 4 + 6 VM profil. V porovnaní so štandardnými kompresormi, tieto ponúkajú značnú úsporu energie. A čo je najlepšie v kompresorovej technológii? Sú to nové E-kompresory od spoločnosti AERZEN. S nárastom účinnosti, približne o 6 %, predstavujú ešte väčší potenciál.

Agregáty skrutkového kompresora Delta Screw s priamym pohonom

Typ konštrukcie
Skrutkové kompresory
Dizajn
Pretlak , Vákuum
Objemový prietok
770 do 15.000 m3/h
Médium
vzduch , neutrálne plyny , agresívne plyny
Kompresia
bezolejová

Skrutkové kompresorové agregátyDelta Screw s remeňovým pohonom

Typ konštrukcie
Skrutkové kompresory
Dizajn
Pretlak , Vákuum
Objemový prietok
120 do 2.650 m3/h
Médium
vzduch , neutrálne plyny , skládkový plyna bioplyn , procesné plyny , agresívne plyny
Kompresia
bezolejová

Kompresor na bioplyn - séria VMY

Typ konštrukcie
Skrutkové kompresory
Objemový prietok
300 do 9.500 m3/h
Médium
skládkový plyna bioplyn , procesné plyny
Kompresia
so vstrekovaním oleja

Kompresor na bioplyn - séria VMX

Typ konštrukcie
Skrutkové kompresory
Objemový prietok
300 do 3.080 m3/h
Médium
skládkový plyna bioplyn , procesné plyny
Kompresia
so vstrekovaním oleja

Kompresor na bioplyn - séria C

Typ konštrukcie
Skrutkové kompresory
Objemový prietok
150 do 1.900 m3/h
Médium
skládkový plyna bioplyn
Kompresia
bezolejová

Agregáty bezolejového, viacstupňového skrutkového kompresora

Typ konštrukcie
Skrutkové kompresory
Objemový prietok
500 do 8.000 m3/h
Médium
vzduch , neutrálne plyny
Kompresia
bezolejová

Skrutkové kompresory so vstrekovaním oleja, stupne VMX

Typ konštrukcie
Skrutkové kompresory
Objemový prietok
70 do 3.180 m3/h
Médium
vzduch , neutrálne plyny
Kompresia
so vstrekovaním oleja

Skrutkové kompresory so vstrekovaním oleja, séria VMY

Typ konštrukcie
Skrutkové kompresory
Objemový prietok
444 do 10.000 m3/h
Médium
procesné plyny , chladiarenské plyny
Kompresia
so vstrekovaním oleja

Bezolejové skrutkové kompresory VRa

Typ konštrukcie
Skrutkové kompresory
Objemový prietok
550 do 120.000 m3/h
Médium
vzduch , neutrálne plyny , procesné plyny , agresívne plyny
Kompresia
bezolejová

OIL-FREE SCREW COMPRESSORS FOR THE HIGHEST APPLICATION STANDARDS

In compression processes in industry, as well as medical and food technology, it is often necessary to compress air in such a way that absolutely no foreign residues remain in the compressed air. Oil-free screw compressors are the ideal choice for this, as no foreign material is introduced into the compressed air. Many conventional piston compressors and rotary compressors work with oil, due to better heat dissipation. Moreover, depending on the construction principle applied, the oil serves as a seal for spaces. However, for applications where hygiene is critical, compression should be oil-free, and adding a compressed air filter should also be considered.. This ensures that no greasy residue will end up in the feed air. Such systems are also termed oil-free. Rotary compressors are basically displacement machines that are operated with two screw-shaped rotors and that compress air using internal compression. This concept is not new, but in terms of energy efficiency, reliability and ease of maintenance, AERZEN’s machines are in a class of their own.  

ENERGY EFFICIENCY IS BECOMING INCREASINGLY IMPORTANT FOR SCREW COMPRESSORS

Screw compressors are designed as rotary compressors. These compress gas via the rotation of the meshing rotors that are arranged in a screw shape. Thus, the compression space is gradually reduced and the volume of gas compressed. The reliable production of compressed air is necessary both in industry and in power plants, as well as many other sectors. Conventional compressors produce a great deal more noise than screw compressors, due to their different operational principles. Moreover, the wear and tear in screw compressors is generally lower. The result is robust, reliable and maintenance-friendly machines for many applications. A distinction is also made between machines that are direct drive and those that are belt-driven. Questions of economy prompt many trade companies to switch to screw compressors. The efficiency during compression is especially high, which has a positive impact on energy consumption. In an age of high energy prices, this is a very important aspect, while the issue of heat recovery also plays a role.

SCREW COMPRESSORS ARE MULTI-FACETTED

The great versatility and flexibility of screw compressors makes them ideal for use in many areas. They are not only suitable for reliably compressing air, nitrogen and other neutral gasesbut can also be used for special gases. The oil-free variants are especially suitable for applications that often cannot be covered using other compressors. The way in which screw compressors work provides a significant increase in energy efficiency and higher performance compared to piston compressors. As the technology improves, so does the efficiency of each generation of machines. Oil-free screw compressors are used wherever particularly high standards of efficiency and durability are required. Transporting bulk goods and powder pneumatically is absolutely no problem because there are no contaminants or clumping as is the case when using oil. Power plants and the chemical industry require reliable systems for the supply of pure oxidation air. Screw compressors are generally the tool of choice here too.  

FEWER VIBRATIONS MEANS LESS NOISE

There are one- and two-lobe rotary compressors,but when speaking of screw compressors, what is usually meant are two rotors arranged in parallel, with different screw profiles. These mesh like gears and compress the gas that is trapped between. When these are not oil-free machines, oil will be injected to cool and seal. This procedure, called fluid cooling, is recommended when the operating conditions require higher surrounding temperatures. Oil can also assist in minimising wear and tear because contact is prevented. Oil-free premium constructions manage without this measure and, thanks to high-precision production methods and synchronised sprockets, are low-friction and absolutely tight. A huge advantage of screw compressors is how quiet they are while in use. Unlike piston compressors, no masses have to be stopped at their respective dead centre. The vibrations inside a rotary compressor are significantly reduced.

LESS MAINTENANCE DUE TO FEWER MOVING PARTS

Screw compressors are extremely low-maintenance, because there are fewer moving parts. Due to the absence of oscillating forces, the compressor stages are less prone to cracking and other wear. Screw compressors also boast advantages with respect to the efficiency of compression, because piston compressors lose approximately a tenth of the suctioned air via the piston rings. A screw compressor experiences significantly less pressure loss and rarely exceeds a value of 0.1 – 0.2 percent. With respect to basic construction, screw compressors can be considered superior to piston compressors, and are much more efficient. They allow a large reduction in energy costs and CO2 emissions during use. There is further optimisation potential in the flow of the compressed air during the screw compression process. When needed, premium motors with the highest energy efficiency are available in order to meet the requirements of the current efficiency class. Future reliability is especially important for customers in this context, because longevity is partly determined by whether or not the future demands made on the efficiency class can be met.

Perfect sound insulation by optimizing flow control

The energy efficiency of screw compressors can be optimised through various measures. Improvements in the flow of air into the compressor unit have been proven to be especially effective. In machines in the latest 5 plus generation from AERZEN, all of the components are precisely aligned to provide optimal flow. Reducing pressure losses and improving the intake and outlet openings help ensure the stable and reliable provision of the desired discharge pressure. The additional sound insulation not only reduces the noise level during use but also optimises the flow conditions. By using an innovative insulation geometry, the sound pressure levels sink. Moreover, it acts as an effective spark arrester. Machines fitted with this feature are also approved for explosion-protected plant areas. In spite of the optimal insulation features, no additional material is needed for this insulation. There is no need to worry about contamination from damaged insulation material, etc. The corresponding maintenance work is also eliminated. In addition to the need for oil-free compressors, effective insulation without the danger of any sort of contamination is one of the most important requirements in areas of the food industry where hygiene is critical and in chemical plants. When needed, a compressed air filter can also be utilised to clean the used air. In medical fields, special filters like these to prepare the compressed air are common, as is a separation system for other residues. To avoid any unwanted moisture in the area of application, boosters and dryers ensure the effective removal of any signs of moisture present in the air. It is guaranteed that no grease will end up in the chamber at any time – which qualifies the new models as completely oil-free compressors.

EASY OPERATION AND FLEXIBLE RETROFITTING POSSIBILITIES

The convenient operation of modern rotary compressors is not a problem in today’s digital age. Operation and maintenance are easy and reduce further costs. The smooth belt drive of the machines in the 5 plus generation makes it possible to install various belt pulleys to achieve the desired ratio. Making changes isn’t a problem, either. The compressor remains flexible in the event of changes to the desired parameters and does not have to be replaced by a different model with inflexible settings. Maintenance is extremely low for the belt drive, because the correct tension is guaranteed via its own weight. The speed of many of the devices can also be electronically controlled. High precision and exact adherence to the desired pressure are an absolute must in most applications. An integrated control panel can be found directly on the housing. Through placement of the control panels on the front of the devices, units can be arranged side by side to save space. A possible oil check during operation is also possible. Special AERZEN oils increase the changing interval to twice that of prescribed values.

QUALITY IS THE MOST IMPORTANT CRITERION

The high quality of AERZEN’s premium compressors is internationally recognised. Low operating costs and high value retention go hand in hand with excellent reliability and durability to ensure that the use of modern rotary compressors meets the highest economic and environmental criteria.