Pneumatic Conveyance of Powder, Bulk and Solids Material

Compressing Process Air with unparalleled Efficiency and Reliability

Pneumatic Conveyance of powder, bulk and solids material, quickly, gently, and with minimal energy expenditure – a job for real specialists.
Oil-free roots blowers, screw blowers and screw compressors from AERZEN can handle any kind of transport need. With unparalleled efficiency and reliability.

100% Product Purity

The absolutely oil-free and absorption-free compressed-air technology from AERZEN guarantees you 100% product purity in all pneumatic conveying processes of sensitive bulk material.

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With AERZEN on the safe side

AERZEN offers solutions in its wide-ranging product portfolio for nearly all ATEX zones.

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Solutions for pneumatic conveying applications

How important is it to optimize pneumatic conveying for the Food & Beverage Industries today? Watch our free webseminar here.

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Information & documents

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Product overview

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Control technology

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Accessories

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Safety standards for pneumatic

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Suitable Products

for Pneumatic Conveyance

US Units

No

Bulk Vehicle Blowers

Type of technology
Positive Displacement Blowers
Differential pressure (Δp)
-500 to 1,200 mbar
Volume flow
1,500 to 3,200 m3/h
Medium
Air

Positive Displacement Blower
Delta Blower Generation 5

Type of technology
Positive Displacement Blowers
Differential pressure (Δp)
-500 to 1,000 mbar
Volume flow
30 to 15,000 m3/h
Medium
Air, Neutral Gases

Positive Displacement Blower Stages
Series GM

Type of technology
Positive Displacement Blowers
Differential pressure (Δp)
-500 to 1,000 mbar
Volume flow
30 to 65,000 m3/h
Medium
Air, Neutral Gases

Screw Blower
Delta Hybrid

Type of technology
Screw Blowers
Differential pressure (Δp)
300 to 1,500 mbar
Volume flow
100 to 9,000 m3/h
Medium
Air

Screw Compressor
Delta Screw E-Compressor with direct drive

Type of technology
Screw Compressors
Differential pressure (Δp)
-850 to 3,500 mbar
Volume flow
350 to 15,000 m3/h
Medium
Air, Neutral Gases, Aggressive Gases

Screw Compressor
Delta Screw Generation 5plus with belt drive

Type of technology
Screw Compressors
Differential pressure (Δp)
-850 to 3,500 mbar
Volume flow
120 to 2,650 m3/h
Medium
Air, Neutral Gases, Landfill and Biogas, Process Gases, Aggressive Gases

Control Technology

Convenient, safe and efficient control

AERtronic

AERtronic is the intelligent unit control system from AERZEN. Developed to offer you more. More transparency over your plant’s condition. More reliability, driving the best possible operations at any time. Use the path to the digital future.

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AERtronic Master

In addition, the AERtronic Master allows you to graphically display the machines' operating states and to transmit the data to the customer's control room in compressed form. Improve your overall plant efficiency. Energy savings of up to 30%.

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AERprogress

Digitisation opens up new opportunities for companies in many industries to optimise processes. In blower and compressor technology, the trend is moving more and more towards automated recording, evaluation and analysis of operating data.

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Pneumatic Conveying

Large quantities of bulk material are a normal necessity. Like everywhere else, time is money - and the loading/unloading of trucks and ships, or transferring bulk goods during the production process should be as fast and reliable as possible. The purity level of the product is essential in many industries. The transported goods should not contact foreign particles, which may be caused by filter and coating abrasions or oil-contaminated air. This is especially relevant in industries like the chemical, pharmaceutical, cosmetic, or food industries.

AERZEN offers practical and lasting solutions. The Pneumatic Conveying Systems, which are engineered with highly efficient overpressure and vacuum machines from AERZEN, represent the gold standard of Hygienic Conveying Technology. This is proven by highly-satisfied customers who are particularly focused on the workload capacity of the continuous operation and high level of purity in the conveying air. Whether it is mobile solutions on silo trucks or large equipment engineering, which can transport up to one thousand tons of bulk material per hour in their delivery lines; Pneumatic conveying with assemblies from AERZEN is perfect for every need.
 

Wherever a high-purity processing product is used for producing food, medicines, chemicals, and other products; the use of so-called “oil-free conveying systems” is required. AERZEN has been using <link 198 - - "100% oil-free blowers and compressors">100% oil-free blowers and compressors</link> for years. As the market leader and pioneer of this technology, the AERZEN assemblies are often used as the benchmark with other manufacturers. Together with TÜV Rheinland, AERZEN has defined new safety standards for the cleanliness of the compressed air, and conveying air which consists of the following directives and standards:

  • ISO 8573-1: 2010 Part 1 (Contaminants and purity classes)
  • ISO 8573-2: 2007 Part 2 (Test methods for aerosol oil content)
  • ISO 8573-5: 2001 Part 5 (Test methods for oil vapour and organic solvent content)plans.

In Pneumatic Conveying Systems, silencers with absorption material are often used. However, this has many disadvantages.
On one hand, such mufflers wear out over time by the dissolution of the absorption material, due to the soundwave pulsations becoming more louder and more intense; which has a negative effect on work safety regarding noise protection. On the other hand, this kind of abrasion is detrimental for the cleanliness of the conveying air. In the subsequent steps, contamination can occur due to the resulting abrasion, which means that the material to be conveyed is heavily contaminated. In such cases, there is a risk for the manufacturer that may lead to recalls or destruction of complete production batches.
When using silencers with absorption material, the safety process of a system is already at a high-risk as soon as it is switched-on for the first time, due to the risk of contamination. This risk increases with the age of the facility. For example: an exchange of filters or silencers often is associated with a longer and cost-intensive shutdown of assemblies, such systems subject to wear, are no longer modern.

With reactive silencers, AERZEN offers an effective solution for pipe sound reduction. With this technique, a sound-absorbing filling of the muffler with absorption material can be dispensed.

The sound reduction is effected solely by air deflection. Soundwaves are dampened by counter-sound. AERZEN has even been granted its own patent for its absorbent-free mufflers (Patent No. 1857682). Both the contamination of the compressed air by abrasion and the increasing sound level after a long operating time are effectively prevented.

With these systems, AERZEN makes an important contribution to meeting the requirements of VDI Directive 2058 and TA Lärm as a benchmark legal standard; not only when the machine is delivered, but also throughout the lifecycle of a facility.
The special construction of the absorbent-free silencers also goes further with a relevant safety advantage: The filters function as an effective spark arrester in areas where there is an increased risk of explosion, for instance, due to carbon dust or chemical granules. AERZEN mufflers are predominantly recommended wherever a corresponding ATEX classification exists.

Granules and dust-like products, such as cement or brown coal dust, can only be effectively transported with pneumatic conveying systems. If they were transported openly on conveyor belts from points A to B, there would be time delays and problems with the implementation; not to mention, losing massive amounts of dust during delivery into the ambient air. Many conveyor systems are operated with blowers and screw compressors made by AERZEN to enable so-called “pipe conveying”. Depending on the weight of the bulk material and the requested capacity for delivery, this method requires a different design of assemblies with a corresponding volume flow. Blowers and compressors from AERZEN are available in different scalable versions, which meet the requirements concerning the loading of bulk material on silo trucks, as well as the requirements in conveyor systems where ships have to be loaded or unloaded within a few hours.

AERZEN's customers are among the leaders in their respective industries and know what to expect with AERZEN products. For example: Siloadmaxx has been using mobile solutions for a long time for transportation, loading, and unloading of bulk material with its vehicles.

The well-known cement makers Dyckerhoff uses AERZEN compressors in many different areas: Dyckerhoff uses pneumatically conveying systems both for transporting materials to cement production and for supplying its burner with brown coal dust and the so-called fluff (a chlorine-free, fine-grained secondary fuel from packaging waste). A fast adaptation of the volume flow and the stability of the desired conveying pressure are particularly important for the uninterrupted supply of burners and production plants. Any standstill is undesirable in this case, and in the case of combustion plants even a damage event, because the sensitive systems do not tolerate high temperature fluctuations, which occur inevitably when the combustion system is switched off.

The Pneumatics of heavy granulates or longer conveying distances demand special conditions from modern facility engineering, among other aspects, a higher flow or a higher differential pressure. With the Delta Hybrid Rotary lobe compressors, AERZEN can offer a solution, and also sets a new gold standard for this area. The Special Model D 98V meets the requirements of customers who have a constant negative pneumatic pressure of up to 50 mbar abs (0.72 pfsi [Pound-Force per Square Inch]) for the transport of their heavy materials in the system. Such a vacuum allows pneumatic transport and safe handling when filling heavier goods into containers. Thus, the use of this type of Screw Blowers allows granules to be sucked directly into containers, for instance.

The use of state-of-the-art AERZEN compressor technology can increase your energy efficiency by up to 20 percent.

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Aerzener Maschinenfabrik GmbH (Headquarter)

Reherweg 28

31855 Aerzen

Phone: +49 5154 81-0

Fax: +49 5154 81-9191

Emmerthaler Apparatebau GmbH

Langes Feld 4

31860 Emmerthal

Phone: +49 5155 622-0

Fax: +49 5155 622-11

Aerzen Turbo Europe GmbH

Freibusch 2-4

31789 Hameln

Phone: +49 5151 92384 0

Aerzen Digital Systems GmbH

Hefehof 8

31785 Hameln

Phone: +49 5151 40302660

AERZEN Deutschland GmbH & Co. KG (Sales)

Reherweg 28

31855 Aerzen

Phone: +49 5154 81 4000

Aerzen do Brasil Ltda

Rua Dionysio Rito, n° 300, Distrito Industrial III, L14 Q D

13213-189 Jundiaí

Phone: +55 11 4612-2021

Fax: +55 11 4612 0232

AERZEN SLOVAKIA, s.r.o.

Pezinská 18

901 01 Malacky

Phone: +421 34772 5531

Fax: +421 34772 5529

- Sales Office South West

Brückenstraße 2a

66740 Saarlouis-Fraulautern

Phone: +49 6831 76828 0

Fax: +49 5154 81 716410

Aerzen Argentina SRL

Domingo de Acassuso 4743

B1605BFO Munro, Buenos Aires

Phone: +54 11 47622351

AERZEN France S.A.S

Zone Industrielle 10, Avenue Léon Harmel

92168 Antony Cedex

Phone: +33 1 46741300

Fax: +33 1 46660061

AERZEN BELGIUM N.V.

A.De. Coninckstraat 11

3070 Kortenberg

Phone: +32 2 757 22 78

Fax: +32 2 7572283

AERZEN SCHWEIZ AG

Gewerbepark Morgenstern Im Alexander 4

8500 Frauenfeld

Phone: +41 52725-0060

Fax: +41 527250066

AERZEN Nederland B.V.

Bedrijventerrein Nieuwgraaf Fotograaf 3

6921 RR Duiven

Phone: +31 26 3197530

AERZEN INTERNATIONAL RENTAL B.V.

Typograaf 5

6921 VB Duiven

Phone: +31 88 9100050

ASP AERZEN Special Products B.V.

Bedrijventerrein Nieuwgraaf Fotograaf 3

6921 RL Duiven

Phone: +31 26 4463432

Fax: +31 26 4463049

AERZEN FINLAND OY AB

Teollisuustie 15

FI-02880 Veikkola

Phone: +358 9 8194720

Aerzen Colombia S.A.S.

Centro Empresarial Metropolitano, Bodega 27, Módulo 2 (Autopista a Medellín, km 3,4) Cota, Cundinamarca,

Código Postal 250017 Código

Phone: +57 601 841 5730

Fax: +57 601 841 5730

Aerzen Austria Handelsges.m.b.H.

Gewerbepark Tresdorf II/1

2111 Tresdorf

Phone: +43 2262 74388

Fax: +43 2262 74399

AERZEN POLSKA Sp. z.o.o.

Al. Niepodleglosci 18

02-653 Warszawa

Phone: +48 22 489 55 22

Fax: +48 22 489 55 27

AERZEN HUNGÁRIA KFT.

Alíz Utca 4

1117 Budapest

Phone: +36 1 4392200

Fax: +36 1 4391922

AERZEN CZ s.r.o.

Hraniční 1356

69141 Břeclav

Phone: +420 519 326 657

Fax: +420 519 326658

AERZEN IBÉRICA S.A.U

Calle Adaptación 15-17

28906 Getafe (Madrid)

Phone: +34 91 642 4450

Fax: +34 91 642 2903

AERZEN IBERICA S.A. SUCURSAL EM PORTUGAL

Rua Alfredo Lopes Vilaverde, 15B Escritório 3

2770-009 Paço de Arcos

Phone: +351 21 468 2466

Fax: +351 21 468 2467

AERZEN MACHINES LTD.

Aerzen House, Langston Road

IG10 3SL Loughton, Essex

Phone: +44 2085028100

Fax: +44 2085028102

AERZEN ASIA PTE LTD

61 Woodlands Industrial Park E9 E9 Premium, #07-01

757047 Singapore

Phone: +65 6254 5080

Fax: +65 6254 6935

asia@aerzen.com

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Aerzen Taiwan Machinery

Branch office of Aerzen Asia No.170, Ln. 879, Guangfu Rd., Bade Dist.,

Taoyuan City 33457

Phone: +886 3 366 6660

Fax: +886 3 366 6536

taiwan@aerzen.com

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AERZEN SCANDINAVIA AB

Östra Bangatan 20

19560 Arlandastad

Phone: +46 8 59441880

Fax: +46 8 59117209

Aerzen Scandinavia Norway

Raveien 320

3184 Borre

Phone: +47 33 29 22 12

Aerzen Scandinavia Denmark

Industrivej 2

5550 Langeskov

Phone: +45 78 72 92 90

AERZEN USA CORPORATION

108 Independence Way

Coatesville, PA 19320

Phone: +1 610 380 0244

Fax: +1 610 380 0278

AERZEN CANADA INC.

980 Rue Valois, Suite 100 Vaudreuil-Dorion

J7V 8P2 Quebec

Phone: +1 450 424 3966

Fax: +1 450 424 3985

Aerzen México S.A. de C.V.

Cerrada Uniroyal # 18-A, Col. La Michoacana

Metepec, 52166

Phone: +52 722 235 9400

Fax: +52 722 235 9401

AERZEN MAKINE San. Ve Tic. Ltd. Sti.

IMES Sanayi Sitesi, C Blok, 308. SK, No:14, Y.Dudullu

34776 Ümraniye Istanbul

Phone: +90 216 420 00 32

Fax: +90 216 420 00 79

turkey@aerzen.com

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AERZEN Machines (India) PVT. LTD.

Plot No. E-115/116, G.I.D.C , Manjusar, Tal. Savli, Dist:

Vadodara-391 775 Gujarat

Phone: +91 2667 264-817

Fax: +91 2667 264-818

india@aerzen.com

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AERZEN ITALIA SRL

Via Raffaello Sanzio, 52

20021 Bollate (MI)

Phone: +39 02 6707 5277

Fax: +39 02 6707 5003

AERZEN MACHINERY (SHANGHAI) CO., LTD

No. 655 Yuan Dian Road, Min Hang District

Shanghai 201108

Phone: +86 21 3323 9000

Fax: +86 21 3323 9199

Aerzen Romania S.R.L.

Sat Tunari Comuna Tunari Sos. De Centura nr. 25A

RO 077180 Judet Ilfov

Phone: +40 21 243 1883

Fax: +40 21 243 1884

Aerzen ME - FZE

DSO-DDP-Office-A1-222 Dubai Silicon Oasis P.O. Box: 341445

 Dubai

Phone: +971 0 432 431 66

Aerzen Adria d.o.o.

Varazdinska ulica, II odvojak 3

42000 Varazdin

Phone: +385 42 370 808

Fax: +385 42 370 018

Aerzen Australia Pty Ltd

57-59 Rodeo Drive

3175 Dandenong

Phone: +61 3 97067702

Fax: +61 3 9706 8584

Aerzen Chile SPA

Limache 3363 – Bodega 13

CP: 2520642 Viña del Mar

Phone: +56 32 235 8900

Aerzen Andina Perú SAC

Carr. Panamericana Sur Km. 29.5 Almacenes F-08 y F-09 ZI Megacentro – Altura Puente Vidu

 Lurin – Lima

Phone: +51 1 434 3831

AERZEN NORTH AFRICA LLC

Sheraton Housing 35 el moltaka el araby, Nozha elgedida. Appt - 7, 8, 9.

 Cairo

Phone: +20 2 22698855

Fax: +20 2 22696611

Aerzen AIRGAS (PTY) Ltd.

175 Domkrag Street, Robertville Ext. 1

Roodepoort, Johannesburg

Phone: +27 0 11 474 2193

Fax: +27 0 11 474 2321

ANIS AHMED & BROTHERS

4-Jinnah Cooperative Housing Society, Block 7/8, Main Sharea Faisal

75350 Karachi

inddiv@aabros.com.pk

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MANGRINOX S.A.

14, Grevenon Str.

11855 Athens

Phone: +30 210-3423201-3

Fax: +30 210-3459967

Aerzen Adria d.o.o.

Varazdinska ulica, II odvojak 3

42000 Varazdin

Phone: +385 42 370 808

Fax: +385 42 370 018

SHIPSHORE (CYPRUS) LTD

Patraikou 21-23, Flat 101, Palouriotisa TK 1048, P.O. Box 25283

1308 Nicosia

Phone: +357 22441222

Fax: +357 22490641

L.A Engineering & Consulting Ltd

PO Box 2907, 25 Ha‘ela Street

40500 Even Yehuda

Phone: +972 9 8996544

Fax: +972 9 8996547

MEAKOMP OOD

Ul. Archaritza 2A

4006 Plovdiv

Phone: +359 32 966 681

Fax: +359 32 966 702

Aerzen Adria d.o.o.

Varazdinska ulica, II odvojak 3

42000 Varazdin

Phone: +385 42 370 808

Fax: +385 42 370 018

Airgas Compressors (PTY) Nigeria Limited

3, Adebukola Omolabake Street, Off Eric Omobude Street, Ifako Bus Stop, Along Oworonsoki - Ogudu Expressway

 Lagos

Phone: 00234 0 1 843 4234

Aerzen Adria Serbia d.o.o.

Representative: Ljubomir Živković Zlatiborska 5/dj

11420 Smederevska Palanka

Phone: +381 26 210-032

Fax: +381 26 210 -037

Aerzen Thailand Co., Ltd

36/60 Village No. 5, Phlu Ta Luang, Subdistrict, Sattahip District

20180 Chonburi

Phone: +66 0 38 020 090

Fax: +66 86 664 1337

AERZEN ASIA PTE. LTD

Representative office of AERZEN ASIA PTE. LTD Floor 8th, Unit 802A, Dai Minh Convention Tower, 77 Hoang Van Thai, Tan Phu Ward, District 7, T + 84 28 3554 2590

 Ho Chi Minh City

Phone: + 84 28 3554 2590

Aerzen Turbo Co, Ltd

800 Jeongjung-ri, Osong-eup, Heungdeok-gu, Cheongju-si,

Chungcheongbuk-28220 Korea

Phone: +82-43-238-6500

Fax: +82 70 4170 4567

local partner: DEWA Projekt OÜ

Väike-Ameerika 15

10129 Tallinn

Phone: +372 50 39239

AERZEN FINLAND OY AB

Teollisuustie 15

FI-02880 Veikkola

Phone: +358 9 8194720

Aerzen Australia - New Zealand Office

Unit 17a Hobill Avenue Wiri

2104 Auckland

Aerzen Australia Pty Ltd

57-59 Rodeo Drive

3175 Dandenong

Phone: +61 3 97067702

Fax: +61 3 9706 8584

AERZEN MACHINES LTD.

Unit 6a, Castlecomer Business Park, Kilkenny Rd, Ballyhimmin

R95 Castlecomer, Co. Kilkenny

Phone: + 353 567807085

Aerzen Korea Ltd

Hyundai Terrace Tower, E-dong #608, 7, Yeonmujang 5ga-gil, Seongdong-gu,

04782 Seoul

Phone: +82 44 277 6500

Fax: +82 2 6463 0064

Aerzen Turbo Co, Ltd

800 Jeongjung-ri, Osong-eup, Heungdeok-gu, Cheongju-si,

Chungcheongbuk-28220 Korea

Phone: +82-43-238-6500

Fax: +82 70 4170 4567

Aerzen Machines Ltd

Aerzen House, Langston Rd IG10 3SL United Kingdom

 Loughton

Phone: 020 8502 8100

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